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Vacuum Tray Dryer

Laboratory Equipment Manufacturing

Bionics Consortium Pvt. Ltd.

Why Should One Choose Bionics Consortium for Vacuum Tray Dryers?

At Bionic Consortium, we are proud of being India’s leading vacuum tray dryer manufacturer and supplier. Due to our long-lasting experience and an innovative approach, our vacuum tray dryers are made as per the best standards available in this sphere. Our products are designed using different technologies in order to maximize efficiency and deliver accordingly upon what users want from such items; consequently, we remain one of the best suppliers of vacuum tray dryers not only in India but worldwide. To make sure that we produce vacuum tray dryers that conform to the highest industry standards, the development of this equipment is done by a well-trained team of engineers who know how they work. This means that every machine not only functions efficiently but also meets very high quality standards. This is why when you choose to partner with Bionic Consortium for your vacuum tray drying requirements, you receive a product from a company that has vast experience in this area and over time has been manufacturing high-end quality goods aimed at satisfying customer needs and expectations alone. For domestic or international use of vacuum tray dryers, it is advisable to consider Bionic Consortium as a reliable alternative.

Understanding clearly how vacuum tray dryers work enables us to manufacture uniformity among variety products, which is why we have become the preferred choice by customers all over the world.

High-temperature and oxygen-sensitive materials can be dried using vacuum tray dryers, which are commonly used industrial dryers globally. They are utilized for hygroscopic funnels containing low quantities of retained moisture and thermostatically critical products. Pre-drying sterilization can also be applied after drying so as not to cause re-contamination of foodstuffs.

What Is A Vacuum Tray Dryer?

A batch drying machine utilizing multiple heating plates made up of high-quality stainless steel for heat transfer without destruction is called a vacuum tray dryer. It is easily managed regardless of its power supply. It has traditionally been available in up to ninety-six trays sizes for all types of apparatus, irrespective of their dimensions.

Vacuum tray dryers have a number of tray shelves for drying liquids from samples. These shelves are supported by a series of racks. The specifications for each shelf include a dummy shelf, hollow baffles, and rigid ones, as well as an outlet nozzle and an inlet nozzle. Additionally, it finds applications not only in the pharmaceutical sector but also in the chemical and food industries. Vacuum tray drying technology uses fully vacuum-enclosed containers with heat-retentive trays to provide optimal conditions for drying and uniformity. These transportable appliances are used either within downflow booths, cleanrooms, or together with a PSL containment isolator. The following features have been integrated to ensure that Bionic Consortium is user-friendly and that its products are safe:

Advantages of a Vacuum Tray Dryer:

  • Sensitive to efficient heating
  • Material dried in vessel
  • Lower temperature required during dryer operation compared to normal dryers
  • Larger surface area induces better drying characteristics.
  • Uniform moisture compared to normal dryers
  • Offers customers the best dry material
  • Stainless steel materials for building purposes (SS 316L/316/304)
  • The other type of heater that can be separated is a removable hollow pad-type heating shelf.
  • Special circulation and fluid warmer
  • System thermal efficiency: from 60% through to 80%
  • Explosion vent on top of body; detection of safety means in the form of rupture disc; valid port on body
  • The newest component that has been added to the chamber is a vacuum break valve.
  • Quality proximity to chamber doors
  • Evenly distributed heat flow
  • Branded immersion heater
  • A heavy-duty MS/SS door hinged on the vehicle.
  • Depending on the size, larger models can feature single or double doors.
  • Full automation with PLC control option.

Our Vacuum Dryer Machine-VTP is distinguished by its particularly consequential Pharma & API project design. This vacuum base tray drying machine is particularly suitable for thermally sensitive materials that dissolve easily.

Features of Vacuum Tray Dryer

An All-in-One Solution

The Bionics Consortium has employed a vacuum chamber with shelves that are heated directly to create uniform drying. They are capable of controlling and checking the temperature within the trays, which is maintained at ± 1°C.

cGMP Design

Our vacuum tray dryer, which was originally designed for use in pharmaceutical companies, is equipped with functions that make it cGMP-compliant.

  • Do not create product pockets or traps while storing goods on high shelves.
  • Make sure that all the internal parts of a product that are in contact with it and made up of metal must be smooth, fully welded, and machine finished with corners and edges having specific radii for easy cleaning.
  • The front door is made up of flat metal, which can easily be cleaned to be used in a clean room or isolation environment.
  • Service connections needed should be located conveniently outside process rooms, hence designed through the wall for ease of maintenance.

Batch reproducibility and data recording

Our vacuum tray dryers can arrive as equipment itself or with software and automation options so that they can be integrated by the client or a third party.

Pharmaceutical manufacturers are able to define and upload process recipes into the software for use in operations, containing suitable parameters for their production needs, thus reducing time spent during operations using the PSL automation platform.

Therefore, this software should address major international practices and regulations concerning automation, which include GAMP5 by ISPE (Good Automated Manufacturing Practice) and 21 CFR Part 11 by the US FDA for electronic records as well as signatures.

Be Containment-Ready

In the vacuum tray dryer drying phase, no manual operator intervention will be required; however, bulk handling of product trays is still done manually. These steps should be controlled if the product is potent or toxic (which is often the case with pharmaceutical products or medicines containing APIs or HPAPIs).

Our vacuum tray dryers are compatible with many containment measures depending on how the product is classified.

  • Can be used as a standalone unit within a downflow booth.
  • In this configuration, the unit is fixed within the back wall of the downflow booth, saving space in the valuable air-swept area.
  • Positioned close to and integrated into the back wall of the isolator—it may have limited size due to ergonomic constraints of working through gloves while being in this configuration. PSL’s experience with designing containment isolators will be helpful for you in terms of these things.

Working Principles of Vacuum Tray Dryers

We provide the latest models of tray dryer machines that can fit into any industry, such as the chemical industry, pharmaceutical industry, food industry, color plants, dyestuffs, etc, where heating and drying are required during manufacturing processes, therefore saving much time taken by manual batch systems while still maintaining high quality output levels at reduced costs due to automation features incorporated within these new type machines made exclusively by us.

In short words, this means trays that support raw material being dried are put onto rolling trolleys, then moved around inside the oven until they reach the point where the process ends, that support raw material being dried are put onto rolling trolleys, then moved around inside the oven until they reach the point where the process ends, which could either be complete or not depending upon the desired outcome, hence causing the power supply to shut off, triggering a stoppage signal being sent through the control panel so as to give a warning message by lighting up a red indicator light that shows that there is something wrong somewhere and needs immediate attention from technical personnel who will attend promptly, thus preventing any further damages being caused elsewhere within the system itself.

Electric heaters and radiator coils are fitted for steam heating method used in heat transfer needed during drying with hot air circulation system supporting the recirculation of fresh air in manually selected ratio for better results while working continuously without failure under digital timer control over thermostat setting range ; this ensures faultless continuous operation even when not supervised closely by an operator at all times since these devices have been designed such a way as make them reliable enough perform their duties effectively throughout period required until materials placed on both top bottom parts dry uniformly thus achieving best possible quality product through this type of machine structure.

Tray Dryer Industrial Benefit:

To keep the containers in position in the dryer, the trays have support racks for holding them. Shelf stables are available in 12 and 24 tray variants. Machines also come with 48 or 96 trays, which can be moved easily due to their wheels that allow convenient sliding and removing from the unit when necessary. A stainless steel trolley may be included on demand. Tests show that convection is three or four times slower compared to tray dryers at heating up and drying food items. Our tray dryers are specifically designed according to our clients’ needs. Please contact us now to get information about the prices of the latest models together with their specifications for various machines available in stock.

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Bionics Consortium Pvt. Ltd. is a premier Indian company specializing in the manufacturing, supplying, and exporting of laboratory and scientific equipment, available in both standard and custom designs.

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