Laboratory Oven

Laboratory Equipment Manufacturing

Bionics Consortium Pvt. Ltd.

Laboratory ovens have varied uses in different fields, such as sample drying, polymerization processes, and heating of chemical reactions. Nevertheless, they have electrical risks associated with them, such as fire hazards and burn hazards. Moreover, no more than traces of volatile and organic solvents, flammable solvents, or explosive or shock-sensitive materials should be heated. Safe ovens should be intrinsically safe, especially when it comes to handling flammable and combustible materials.

Daily weekly checks: loose connection wiring, physical damage, water damage, heat damage; can follow the manufacturer’s instructions for maintenance process.

Leading manufacturer and supplier of laboratory ovens in Delhi

Bionics Consortium has been a leading manufacturer and supplier of laboratory ovens in Delhi for long time periods. The application spectrum of the Bionics Consortium extends from biomedical laboratories through to pharmaceuticals, textiles, rubber food manufacturing units, coal producers, chemicals, paintings, etc. They have experienced engineers who ensure that their products incorporate technology to allow various models with microprocessor controllers, chart recorders, printers, wheels, etc. These meet international quality standards with excellent temperature accuracy while staying within safety standards. BS EN 61010-2-010 In 2003, the Middle East accounted for 16 percent of the total numbers imported globally. However, some available features for GN 1/8 automation kits include over-temperature protection, individual shelves, digital timers, and state-of-the-art temperature control. They can contact the company via email or customer care executives if at all they need customers’ demand regarding price, product manufacturing, or supply.

What are laboratory ovens?

A high-temperature oven or laboratory oven is critical in many organizations, mainly scientific research-based institutions. Designed for constant temperatures starting from about 100^oC up to over 300^oC, they perform sterilization, dry heat treatments, and high temperature experiments. These come with options like setting temperatures uniformly through even heat distribution mechanisms and programming different heating plans. In chemistry, biology, and material science, among other areas where highly accurate, reliable, and repeatable measurements are needed, laboratory ovens are found. They are popular in clinical forensic electronics material process research laboratories where the temperature range is between ambient temperature and up to 500°C below, and their applications include heating, baking, evaporating, and sterilizing.

There are various types of laboratory ovens:

Another name for dry ovens is vacuum ovens, which work at low temperatures to dry stuff and desiccate liquids. The oven generates heat internally while the vacuum pump reduces the pressure, preventing oxidation of materials during the drying process. By nature, they are spark devices since the vacuum pump clears vapor away from the furnace, meaning you can use them in an environment with flammable matter but in a very minimal way. It is also important to put a cold trap on the vacuum line whenever evaporated solvent vapor is present so that it does not flow into the pump; it will spoil it and also be dangerous if it is blown off in a room where people stay. For more facts on using traps and pumps, check the Vacuum Pump SOP on the EH&S website. After each use of the trap, make sure you vent the trap as well as empty it.
Ceramics firms and pottery companies have raw materials that require high temperature curing, which necessitates these high temperature ovens up to 400°C–500°C max temp. In order to achieve such high temperatures, the walls of the oven are insulated, including its doors, because they need a higher voltage than other types.
Also referred to as forced air convection ovens, these appliances utilize fans for circulation of heated air inside them. This leads to even distribution of hot air throughout, thus reducing reheating time when using this furnace. The diagram below shows how convective heating can lead to over-drying due to the fan-forced effect.
The principle behind gravity convection ovens is based on warm air rising when heated, which causes it to displace cooler, denser air downwards into larger portions of space until their volumes become equal. They are way better than their forced convection counterparts energy-wise, as illustrated hereunder in this graph.

How do they work?

Heating elements in laboratory ovens are used to create heat, which is subsequently distributed throughout the enclosed space by a heated air circulatory system. The particular type of heating element and manner in which fresh air is supplied will depend on the model of the oven. A typical laboratory oven has four primary functions:

This involves heating the element or part that produces heat in an oven. This means that gravity convection ovens heat substances without requiring any dehumidification of the air inside them. It is mainly used in pharmaceutical manufacturing and material science laboratories.

Curing: By changing the physical and/or chemical characteristics of a material using heat, it can be changed into another form, hardened or strengthened, or given a different color. Rubber, plastic nanotechnology glue, and paints are also among those processes where curing is done.
Drying: The separation process called drying deals with removing moisture from any substance being measured, followed by complete drying being affected through dehumidification. It commonly occurs within environmental, biological, and pharmaceutical laboratory settings. If there is high water activity or if the sample deteriorates when subjected to heat, then a forced-air or vacuum oven should be selected over other alternatives.
Annealing Heat: This term means heating up something in such a way as not to melt it and make it more flexible than before but having to cool slowly afterwards so as to remove stress within it and gain flexibility for further use through making medical utensils, for instance, glass electronics, metal industry.

Why Choose Bionics Consortium for a Customized Laboratory Oven?

Bionics Consortium is one of India’s greatest manufacturers of ovens. Our variety includes industrial ovens, vacuum ovens, hot air ovens, etc. For example, the following types of ovens are used by industries as well as labs.

We have engineers ready to take your specifications and deliver you with a custom laboratory oven at competitive rates based on your needs. We have the technology, knowledge, and experience to meet your specifications as well as provide you with quality laboratory ovens at an affordable cost.

Laboratory Ovens are heating appliances used to ensure uniform temperature control in laboratories. This is common equipment found in most labs that can be utilized for several applications like drying, evaporating, or curing purposes. With regard to the capacity, their dimensions and volume, and the highest degree of temperature they are capable of reaching, this distinguishes them from one another.

What is the operating temperature of the laboratory ovens?

In these ovens, this may range depending on where you purchased it from; for example, its manufacturer, size, model, and functional characteristics

A laboratory oven’s typical working temperature largely depends on the specific work profile. Bionics Consortium also offers lab ovens with maximum temperatures of 300°C for things like drying or getting rid of any moisture and industrial ovens whose shock temperature could be raised up to 600-700°C and more for such processes as annealing or sintering.

How big are the laboratory ovens?

Bionics Consortium’s Laboratory Ovens come in both bending and standard types, with capacities varying between thirty liters and nine hundred and ten liters. Smaller fixed ovens measuring under 200 liters can easily be connected to work benches, while most larger ones become floor-mounted because of their bulkiness.

Can Lab Dryers Be Used For Drying Materials?

A lab dryer may be used as a drying oven, provided the oven chamber has venting. In many cases, conventional ovens have open vents that can permit smoke emission. A moisture extraction fan will often give additional air movement. Consideration should be given to what is being dried, whether it is solid or liquid. For lightweight materials, powders especially, one would probably choose some sort of natural convection oven with a vent since blowing the material around inside does not make much sense.

What are the key factors to consider when investing in a laboratory oven?

To start with, when buying a lab oven, there are several things to keep in mind: volume, maximum temperature, as well as temperature distribution desired. Initially one must consider the attributes of the purpose involved in the case at hand. For example, if one’s objective is mainly sample drying, then some variations that concentrate on humidity elimination only might be worth studying; hence, if there are low levels of solvents within samples, explosion relief panels and other relief devices that aid in controlling pressure, thus avoiding explosions, are proposed.

Which differences exist between domestic ovens and lab ovens?

Usually a scientific laboratory oven will be much more solidly built than an ordinary household oven. For example, while designing laboratory oven shells, stainless steel is used for outer liners, which are exposed to allow repeated usage, mainly found in commercial laboratories.

Can samples containing solvent be placed in a laboratory oven?

Yes, you can introduce solvents containing samples inside a lab oven if it can cope with explosive fumes that might arise from such processes. Equipment to be used in stoving and curing must meet the safety requirements of EN 1539. Also obtainable will be ovens that have facilities like explosion relief panels as well as airflow configurations that should respect the calculated solvent level of test materials.