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Box Furnace Manufacturers India
Leading Manufacturer, Supplier, Exporter of Box Furnace
Bionics Consortium is an Indian industrial manufacturer offering heavy-duty box furnaces, mainly targeting research institutions such as steel manufacturing companies and glassmaking enterprises’ ceramics, electronics, and semiconductors, among others. They typically have heavy gauge steel shells and lightweight ceramic fibre insulation with low-watt density heating elements, enabling them to be versatile but reliable in operation. Their single-zone or multi-zone heated chambers operate at temperatures ranging from 1010°C to 1700°C. For all these industries, they produce, supply, and export the whole range of box furnaces.
Meaning of High Temperature Box Furnaces?
Box furnaces are industrial ovens that heat materials to different temperatures in a chamber shaped like a box. Bionics Consortium Rapid Temp Box Furnaces are intended for small-scale laboratories as well as for use in production processes of industry. The latter offers graded insulation systems, low thermal conductivity, and rapid thermal cycling. These furnaces provide energy-efficient and easily maintained environments for treatments like forged fabrications, welded items, spin products, and plates.
Operation of Box Furnace
The versatility and reliability of box furnaces have made them popular across various industries, inclusive of;
Annealing, brazing, calsining, ceramics, firing/co-firing, debinding, metal injection moulding, glass, heat treating, and laboratory esearch. Materials testing, thermal cycling, sintering, melting, powdering, reducing, etc. are some common applications where one would find a use for a typical box furnace.
Why Choose Box Furnaces from Bionics Consortium?
Bionics Consortium produces high-performance box furnaces suitable for laboratory and small-scale production in batches. They use advanced engineering techniques in the design of these furnaces, such as a double-walled shell made of stainless steel, which is lined with high-purity alumina fibre insulation. There are three basic configurations available on the market that offer good performance and satisfaction to users. Bionics Consortium complies with all industry standards by using the most up-to-date technologies and tested materials to design box-type furnaces. Furnaces produced by them have heavy-duty construction, are electrically heated, capable of reaching temperatures from 80 to 1700 °C, and have an extended durability guarantee.
Standard Features
- Heating and cooling rates are fully programmable.
- The control of temperature is very uniform.
- The design that uses reliable components.
- It is built to last with some extra strong construction work.
- It comes with the capability of being sealed to an inert atmosphere gas inside it.
- Capable of operating at temperatures up to 1700 degrees Celsius.
Features
- Temperature Capabilities: Can reach temperatures of up to 2000 degrees Fahrenheit (or 1500 degrees Celsius).
- Power Options: Can come in either gas or electric modes.
- Construction: The heavy-duty plate construction with double shell and silicon-carbide heartplate.
- Load capacity: designed for heavy loading
- Insulation: energy-efficient ceramic wool and high-temperature graded brick insulation.
- Control Panel: NEMA 12 machine-mounted with electric vertical lift door and single-button e-stop.
- Safety Features: Burner safety device, furnace chamber, and high-limit microprocessor-based temperature controller
- Heating Elements: The heating chamber is equipped with silicon carbide heating elements at the top and bottom.
- Thermocouple: Equipped with Type “R” thermocouple for accurate temperature measurement
- Chamber Size: From 360 Cu. in. to 43.84 Cu. feet to inches
- Control Console: Programmable temperature controller with multiple outputs, including solid-state power module, PID control, and Ethernet port
- Safety Control: Separate digital over-temperature control with manual reset protects furnace and load by overriding main controller in case of high temperature.
Additional Features:
- Temperature Control: It can get to 1500 °C or 1050 °C using environment retort.
- Atmosphere Retort: There is also a hydrogen atmosphere for combustion applications.
- Temperature Range: Which reaches a high of 3300°F.
- Insulation: Energy-saving insulation with high density for better energy efficiency.
- Construction: Inert gas construction equipped with recirculation fans; optional furnace stand available.
- Control System: An HMI/PLC that supports process automation and data acquisition as well as an UL/CE-listed electrical panel.
- Safety and uniformity: single-button E-stop, special temperature uniformities (25°F standard, optional 5°F), automatic shutdown circuit
- Additional Equipment: backup spare parts, extinguish tanks, rollers for hearth, and load table.
- Installation and Support: Commissioning, field installation, and supervision.
- Heating Elements: Maximum coverage electric heaters equipped with SCR control.
- Loading: Usually manual (forklifts, etc., roller hearth).
Controls of Box Furnace
- LED pilot lights.
- Digital temperature regulator
- On-off heat switch
- Simplified short circuit current rating (SCCR) of 5kA
Standard Sizes / Dimensions Of Box Furnace
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Technical Parameters (1200 type) |
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Model |
Max. temp. (°C) |
Chamber size (W *H * D) mm |
Volume (L) |
Power (kW) |
Phase |
Thermocouple |
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BR-12N-1 |
1200 |
100*100*100 |
1 |
0.8 |
1 |
K type |
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BR-12N-2 |
1200 |
120*120*130 |
2 |
1.2 |
1 |
K type |
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BR-12N-3 |
1200 |
150*150*150 |
3 |
2.5 |
1 |
K type |
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BR-12N-5 |
1200 |
150*150*200 |
5 |
3 |
1 |
K type |
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BR-12N-8 |
1200 |
200*200*200 |
8 |
5 |
1 |
K type |
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BR-12N-12 |
1200 |
200*200*300 |
12 |
6 |
1 |
K type |
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BR-12N-27 |
1200 |
300*300*300 |
27 |
8 |
1 |
K type |
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BR-12N-36 |
1200 |
300*300*400 |
36 |
10 |
3 |
K type |
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BR-12N-64 |
1200 |
400*400*400 |
64 |
16 |
3 |
K type |
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BR-12N-125 |
1200 |
500*500*500 |
125 |
25 |
3 |
K type |
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BR-12N-216 |
1200 |
600*600*600 |
216 |
36 |
3 |
K type |
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BR-12N-512 |
1200 |
800*800*800 |
512 |
64 |
3 |
K type |
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BR-12N-729 |
1200 |
900*900*900 |
729 |
80 |
3 |
K type |
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BR-12N-1000 |
1200 |
1000*1000*1000 |
10000 |
100 |
3 |
K type |
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Chamber sizes can be customized |
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Technical Parameters (1400 type) |
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Model |
Max. temp. (°C) |
Chamber size (W *H * D) mm |
Volume (L) |
Power (kW) |
Phase |
Thermocouple |
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BR-14S-1 |
1400 |
100*100*100 |
1 |
1 |
1 |
S type |
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BR-14S-2 |
1400 |
120*120*130 |
2 |
2 |
1 |
S type |
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BR-14S-3 |
1400 |
150*150*150 |
3 |
3 |
1 |
S type |
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BR-14S-5 |
1400 |
150*150*200 |
5 |
4 |
1 |
S type |
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BR-14S-8 |
1400 |
200*200*200 |
8 |
5 |
1 |
S type |
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BR-14S-12 |
1400 |
200*200*300 |
12 |
7 |
1 |
S type |
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BR-14S-27 |
1400 |
300*300*300 |
27 |
9 |
1 |
S type |
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BR-14S-36 |
1400 |
300*300*400 |
36 |
11 |
3 |
S type |
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BR-14S-64 |
1400 |
400*400*400 |
64 |
18 |
3 |
S type |
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BR-14S-125 |
1400 |
500*500*500 |
125 |
27 |
3 |
S type |
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BR-14S-216 |
1400 |
600*600*600 |
216 |
40 |
3 |
S type |
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BR-14S-512 |
1400 |
800*800*800 |
512 |
70 |
3 |
S type |
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BR-14S-729 |
1400 |
900*900*900 |
729 |
88 |
3 |
S type |
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BR-14S-1000 |
1400 |
1000*1000*1000 |
10000 |
110 |
3 |
S type |
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Chamber size can be customized |
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